GR Yaris Gott Gry

Long time ...it's time for an update
After taking the car out of hibernation in mid-June I installed the complete brake cooling kit and shims from hrnshn-racing.

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You have to cut away some sheetmetal from the shield to leave room for the tubeholder, the original brake caliper adapters are in the way for the airflow but you can't avoid that.

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looking good

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It's tight between my 255/40x17 on 9's and the 3D-printed channel, so tight that the zip-tie were worn off. But when the zip-tie was gone also the sound of something rubbing was also gone. You don't need the zip-tie.
Mr hrnshn hinted about turning the tube so it flexes away from the cv-boot when you turn the steering wheel, it seems to work and my cv-boot's are still untouched.
I soaked the 3D-printed tube in water for some day's to take away some brittleness.

I also tied some zip-tie around the tube and the banjo-bolt on the caliper to keep the tube away (not in the pic).
And then some hrnshn shims and a change to ATE 200 brakefluid.

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from this 12,45kg "small" 52Ah battery

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to this 2,45kg Lithium battery, 16Ah and 1000 CCA, monitoring is possible with the BM6-app

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Rear axle: - I got a Track-ace thingie so I can check toe in 5 minutes, and it was way off so ...wheel alignment next showed a lot out toe-out right-rear and a whole lot of toe-in left-rear, not good was an understatement and it was due to a not so tightened camber bracket left-rear.

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Rearaxle: - I restored the old setting

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Front axle: - restored; it was just the left toe that was a bit off, so the MCA camber lock-bolts had held up perfectly. The caster is also perfect, on a lhd car it has to have a tad more on the right or you have to manually hold the car up against the mid of the road all the time.

It's great to have a friendly modern tire shop very close and just let them hang on and connect the equipment and then do the adjustment yourself.
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In late August I took the car on the transporter to Nurburgring, this time a few weeks earlier ...which was a mistake as it way more crowded and it was not crowded with experienced drivers.
While queing on Sunday afternoon I met @HRNSHN-Racing and chatted a bit, nice to meet you
Well, It was a lot of yellows- and reds- and incidents so the track closed earlier every day and even very very early 1-2 days. So the only good laps I got was the first lap on Monday and Wednesday, I almost equaled my best time on the last opening lap even though I was not pushing and often leaving the car in a lower gear and not revving. So 8:36,25 vs last years 8:35,50 pushlap. Booth me and the car are ready for 8:15-8:20 with a warmed up car in medium traffic. I'm not a dare devil so I didn't want/dare to push with cold/unknown pressure and unknown track conditions.
The car drives like a dream, the wheel alignment was really spot on. It was a big difference to have bucket seats, the impact of G-forces now goes through your whole body not just the arms when you don't need to hang on to the steering wheel. And a lot of the bumpyness felt like it was gone with the bucket seats in place.
My own driving gets better and better for every visit, and I'll get faster while also having a more relaxed and safe drive.

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ready to leave for the ring ...and I left at 00.30am Sunday morning

here some borrowed pics
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Hohe Acht

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Icekurve

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Sprunghugel ...there is hope

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The aftermath, 2 set's of trackday wheels cleaned and ready for next year.
Pics on the wall from Nurburgring with my cars, last Easter I was there with the 911 and in May this year I was there with the 924S with a 3liter S2-engine.
Life is good 🫡
 
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Long time ...it's time for an update
After taking the car out of hibernation in mid-June I installed the complete brake cooling kit and shims from hrnshn-racing.

View attachment 30981
You have to cut away some sheetmetal from the shield to leave room for the tubeholder, the original brake caliper adapters are in the way for the airflow but you can't avoid that.

View attachment 30982
looking good

View attachment 30983
It's tight between my 255/40x17 on 9's and the 3D-printed channel, so tight that the zip-tie were worn off. But when the zip-tie was gone also the sound of something rubbing was also gone. You don't need the zip-tie.
Mr hrnshn hinted about turning the tube so it flexes away from the cv-boot when you turn the steering wheel, it seems to work and my cv-boot's are still untouched.
I soaked the 3D-printed tube in water for some day's to take away some brittleness.

I also tied some zip-tie around the tube and the banjo-bolt on the caliper to keep the tube away (not in the pic).
And then some hrnshn shims and a change to ATE 200 brakefluid.

View attachment 30984
from this 12,45kg "small" 52Ah battery

View attachment 30985
to this 2,45kg Lithium battery, 16Ah and 1000 CCA, monitoring is possible with the BM6-app

View attachment 30986
Rear axle: - I got a Track-ace thingie so I can check toe in 5 minutes, and it was way off so ...wheel alignment next showed a lot out toe-out right-rear and a whole lot of toe-in left-rear, not good was an understatement and it was due to a not so tightened camber bracket left-rear.

View attachment 30987
Rearaxle: - I restored the old setting

View attachment 30988
Front axle: - restored; it was just the left toe that was a bit off, so the MCA camber lock-bolts had held up perfectly. The caster is also perfect, on a lhd car it has to have a tad more on the right or you have to manually hold the car up against the mid of the road all the time.

It's great to have a friendly modern tire shop very close and just let them hang on and connect the equipment and then do the adjustment yourself.
-------------

In late August I took the car on the transporter to Nurburgring, this time a few weeks earlier ...which was a mistake as it way more crowded and it was not crowded with experienced drivers.
While queing on Sunday afternoon I met @HRNSHN-Racing and chatted a bit, nice to meet you
Well, It was a lot of yellows- and reds- and incidents so the track closed earlier every day and even very very early 1-2 days. So the only good laps I got was the first lap on Monday and Wednesday, I almost equaled my best time on the last opening lap even though I was not pushing and often leaving the car in a lower gear and not revving. So 8:36,25 vs last years 8:35,50 pushlap. Booth me and the car are ready for 8:15-8:20 with a warmed up car in medium traffic. I'm not a dare devil so I didn't want/dare to push with cold/unknown pressure and unknown track conditions.
The car drives like a dream, the wheel alignment was really spot on. It was a big difference to have bucket seats, the impact of G-forces now goes through your whole body not just the arms when you don't need to hang on to the steering wheel. And a lot of the bumpyness felt like it was gone with the bucket seats in place.
My own driving gets better and better for every visit, and I'll get faster while also having a more relaxed and safe drive.

View attachment 30989
ready to leave for the ring ...and I left at 00.30am Sunday morning

here some borrowed pics
View attachment 30990
Hohe Acht

View attachment 30991
Icekurve

View attachment 30992
Sprunghugel ...there is hope

View attachment 30994
The aftermath, 2 set's of trackday wheels cleaned and ready for next year.
Pics on the wall from Nurburgring with my cars, last Easter I was there with the 911 and in May this year I was there with the 924S with a 3liter S2-engine.
Life is good 🫡
wow taht 924S with 3.0 engine must be fun! btw I have same poster but for 924/944/968...
 
wow taht 924S with 3.0 engine must be fun! btw I have same poster but for 924/944/968...
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race edition

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Nurburgring edition

Thanks :love: It is really fun to drive, and it even had higher Vmax then the GR had in some places. I've had it for ~12 years and done something to it every year. Unfortunately it's not a cheat code to drive/race a 924 on track against other P-cars
 
ooops, I forgot to post a video from my last visit to the Nurburgring


last days warmup lap
 
The car has now been in hibernation for more then 8 month, but is just brought to the home garage so I can prepare it for this season.

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I was very happy with the hrnshn brake cooling, but when I put on the the standard wheels and took it to the first safety inspection (~MOT) the edge on the left front tire was worn down to the fabric. So the standard wheels were rubbing against the 3D-printed air channels, I'd never thought the tires should give up while the 3D-printed part was intact. I have a lot of camber and also the "extra caster bushings" and that may be the problem. I didn't want to fiddle with the brake cooling every time I change between standard- and trackday wheels som I decided to try the Audi RS3 plastic brake ducts.

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the rubbing on the air channel

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The Audi parts, with some minor mods to make them fit.

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I did cut away a bit of the shield

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Looking good

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I will put them to the test on the next trip to the Nurburgring

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I have put on a set of Hankook TD221 225/35x18 on the original rims, not as ideal as Michelin PS4S but it has to work. I also got some spacers but I'm not sure I will use them, at least not on track. Yokohama A052 255/40x17 to the right as a comparison.
 
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So I just came home after driving at the Nurburgring for 4 evenings ...what a place it is ❤️
The RS3 brake ducts was not as good as the hrnshn setup, I often had some brake fade at the end of the laps (in Pflanzgarten) but I will give them another chance by changing the "angle of attack" so they scoope more air to the brake disc's. They sometimes also rub at full lock when in reverse.

I can't empasize enough how different the car is to drive on track with the bucket seats and now also a tight 6p harness you can just do yuor job without even thinking of how to remain in the seat. The "jumping frequency" was not the same for the standard seats and for a trackcar with a high poundage suspension, now it feels like a very smooth and comfortable ride and you just stay in place. I had also raised the seat from the bottom low I at first was so proud to have achieved, the seating position is now spot on for my length.

Before the next visit I will change the rear toeout from 5' down to 2'-3', the rear end was sometimes living it's own life ...a bit scary in Schwedenkreuz 💩
I can't say my Yokohama A052's are still fresh, I'll see if the Hankook's on the original rims are up to the task or I have to get a new set on the 17x9's. The König Hypergrams received praise from several people, last time the liked the car now it's "just" the wheels.

I'm very happy with the car but maybe it's time for me to go down the slippery slope for some more hp, 261 is no longer enough.
My previous best time was a high 8:35 but there was not enough opportunities to go around quicker now, but at least I did a 8:37 on a lap with not so great driving that also had a yellow flag in Kesselchen where you really need +hp and being able to keep the speed up or you lose a lot of time. I also had a 8:44 on my third lap in the late Sunday traffic with a short off-the-track-moment in Metzgefeld and were I also let (train of) cars by 2 times.


Here is the 8:37 lap, filmed directly from the RaceBox app where you easily can add the overlay as well. I'll like the way it looks, but maybe I'll try to add/synk the RaceBox overlay to the GoPro as well.
 
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The RS3 brake ducts was not as good as the hrnshn setup, I often had some brake fade at the end of the laps (in Pflanzgarten) but I will give them another chance by changing the "angle of attack" so they scoope more air to the brake disc's. They sometimes also rub at full lock when in reverse.
There was a reason they were not so good, booth side's were cracked. Maybe the clearence was ok for standard 18"x8" wheels but not for 17"x9".

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left side

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right side

I will stick to the hrnshn from now on even if I have to take-them-on-and-off every time I change between standard- and trackday wheels ...and maybe it works with my new 225/35x18 Hankook on the standard rims
 
I finally came around to add RaceBox overlay to a GoPro video, it turned out a lot better then on a video taken with an Iphone ....in my opinion. It was tricky to get the GoPro video file into the Iphone "picture" folder, then it was just fiddly to sync them. I think I got the timing within half a second. I might even try to make the same with RaceChrono overlay to a GoPro video.


same lap as the video above

Next event for me is probably tomorrow if it's not raining, on a semi permanent airfield track. It is THE benchmark for both cars and drivers here :love:
 
Before the next visit I will change the rear toeout from 5' down to 2'-3', the rear end was sometimes living it's own life ...a bit scary in Schwedenkreuz 💩
Is this 5‘ toe out per wheel or in total? Asking as I am on 10‘ toe out total on the rear…. 😎
 
A bit late ...I attended a group of Volvo R-cars on a semi-permanent airport course called Superstage, it has been there for +20 years and a car magazine runs a lot of cars there so it's a good benchmark for both cars and drivers. This was the 28th time I was there so I'm very used to it, and I took a new pb (time 1:25,56) with 0,05 seconds. I did beat the fastest Volvo R with 18 seconds,and he's lowest power-setting was 440hp and he was running on full slicks 🥶
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The highlight of the day was that the magazine test-driver was there, he's a former rally driver with 4 Swedish championships from the -80/90:ies and also 10 points from world rally cup at the time. In the morning he had a real close look at my car, he said it looked a lot better then the standard presscar GRY he drove in 2020/2021. In the afternoon he was back ...and drooling, he told me the magazine just have had an article about the 494 cars he had run the snot out of on the superstage course, everything from super Karts to F1-cars and everything in between.
I said; why not take my car for a run? So he did with me in the passenger seat. The first run was quite fast 1:26,90 and he was lyrical about the car. After a long chat with all of us he asked; can I take it for one more run. Sure, and like the pro he is he pushed a lot harder and did 1:25,13 which is 0,46 seconds faster then me. He asked if I wanted to do an article for the magazine ...but that's not for me. I'm glad he didn't beat me with 5 seconds 😇
Tomas "Gullabo" Jansson, his rally bio - https://www.ewrc-results.com/profile/1908-tomas-gullabo-jansson/
It was such an honour to be in the car with him, of course he had a completely other driving style then me. He was a straight shooter and used left foot braking. I on the other hand use the same driving style I use on track or on the Nurburgring, so I can learn the limits in a safe place. I may try left foot braking for Superstage later on, I just have to pick it up from the -80:ies when I used it on ice and gravel in my SAAB 96 and also the SAAB 99.
So my car is now Gullabo-approved, he loved it (y)


Here is my fastest run, unfortunately the camera position didn't work with me in the passenger seat when the pro-driver drove.
 
Which brand of battery do you use? I see you also had the same issue as me with the heavy steering. Could you solve it?
 
Which brand of battery do you use? I see you also had the same issue as me with the heavy steering. Could you solve it?
I use this battery with an excellent specification (1000 CCA) - https://en.wiborg-engineering.se/produktsida/wiborg-engineering-lithium-battery-racing-16ah
It is not good enough if you use the car once a week or once every fortnight, since the drain will leave you stranded. I haven't been able to start the car with a jumpstarter when it's drained, you have to re-charge it. So I only use the li-battery when I know I will use the car extensively, like when going on a trackday or to the ring. As a precaution you can add the jumpstarter before the battery has become drained.

I have not had any problems with heavy steering on track with the li-battery.
 
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I'm enjoying myself at the ring, not too many cars and just one more GRY and it was from Spain.

I tried out my new Hankook TD221 225/35x18 on the original rims, this profile is a bit too harsh for my liking and also lacking width but I can't say it's a bad tire.
I also have some more power with a RaceChip RS, it says +25hp and +61Nm. I definately feel the extra Nm on 4th and 5th gear, now I can go from 100km/h in 4th so it can save a lot of shifting if I want to. I really like it. The oil temp is just under the yellow mark after 2 laps, I haven't dared to try 3 laps in a row. Oil cooler and more to come before next season.

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Luckily I did a check on the alignment before the trip, I had toe-out at the rear right and toe-in on the left. No wonder it felt a bit scary in Schwedenkreuz last trip 🥶
 
I'm enjoying myself at the ring, not too many cars and just one more GRY and it was from Spain.

I tried out my new Hankook TD221 225/35x18 on the original rims, this profile is a bit too harsh for my liking and also lacking width but I can't say it's a bad tire.
I also have some more power with a RaceChip RS, it says +25hp and +61Nm.
There where some more GRY's there later in the week. I got a nice matt green gen-2 behind me when I went out on my warmup lap, we picked up pace after a while and passed a black one so we were a train of 3 GRY's when we went down into Brunnchen. As cool as it gets without planning 😇
One day was bad with only one lap, but the other days it was quite good after 6pm when the rentals and taxi's were done. I will try to go the same time next year.

I went more on the safe route this time and didn't push that hard. I liked when I got my A052's on 17" back on and I really liked the RaceChip as it made the driving a lot smoother. I think I reached the speed limiter one time before Schwedenkreuz with gps 229,1 km/h but it may have been the rev limiter in 5th gear 🤩 .
I set a new pb 8:32,74 on a lap were I was followed by 2 cars that didn't want to pass but then one of them did ...just to slow me down in the end.


of course a youtube clip
 
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First thing this year was to get a new set of trackday tires, I found a set of Kumho V70A k61 medium 245/40x17" (to the right). The stack in the middle were really worn out, I always save a set of bad tires for autocross. Airfield tracks really kill tires so not a good idea to use new or good tires there, so now the stack to the right get downgraded to bad tires. I have had Kumho's on a light car before and it was almost to drive on glue, and it was an instant feeling. The threadwear is just 50.
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And next up was a trip to Nurburgring
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My ninth stay at Pension Schwedenkreuz in Reimerath

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This was during the heatwave in late june, with a temp of up to 35C in the early evenings. Poor car, I did just a few double laps due to high oil temp since I didn't like the idea of going for another lap when the oil was about to go into the yellow mark.
It was also way to much holiday drivers for my liking, and it didn't ease off after an hour as it use to do. But I had some good laps, and a good run after a rental Rent-4-Ring GR Yaris with a nice specification.
My oil cooler I've been waiting for for 7-8 months arrived 4 days after I came home 😇
Well, that's a good reason for going backsoon :p

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In Ice-kurve, reminds me of the Porsche ad "Kill bugs fast"
 
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Next was to get the car more resistant to heat and a also a bit quicker.

I Black Friday-ordered DO88's big intercooler kit and DO88 oil cooler when I got worried about high temps after I got the RaceChip.
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16,36kg and 3,36kg

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and then the old intercooler and piping and the inside bumper beam foam was removed, so a total of 12,5kg including the extra oil was added in the end.

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all the work done at the same time as when the car was in for service at Toyota, this car is not my backyard mechanics car

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opened up, the original intercooler is visible

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here you see part of the watercooler and in front the condensor

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here is what other oil cooler installations look like

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the DO88 oilcooler is a Setrab slimline, here fitted under the condensor

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some extra padding was needed to avoid rubbing on some oil lines

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DO88 use a Mocal oilfilter sandwich

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my mechanic 🤩 found out a larger oil filter from an older Toyota Corolla T-sport is fitting, I have not seen about this earlier

With the oil cooler in place, the amount of oil at service has now increased from 4.4 liters to supposed 5.2 liters, plus I usually overfill 0.3 liters. Unfortunately, it is always difficult to read the oil on the needle as it never gets dirty and that it is thin blask 0W-20.


intercooler installation in the next post 👉

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